Custom CMF Design
Surface treatment after processing can change the appearance, surface roughness, hardness and chemical resistance of the produced parts, which can not only meet the functional requirements, but also protect the processed parts and become more beautiful.
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Surface Finish Services
SAN-E can provide a variety of surface finishing services for CNC machining, Vacuum casting, 3D printing, Sheet metal Fabrication, injection molding parts, and other process products to meet the different needs of customers, such as silk screen, painting, powder coating, plating, chrome, sandblasting, oxidation, matte, glossy, polishing etc. to achieve the look and performance you need.
What is the Surface Treatment?
Surface treatment is a method of artificially forming a surface layer on the surface of a base material with mechanical, physical and chemical properties different from that of the base. The purpose of surface treatment is to meet the corrosion resistance, wear resistance, decoration or other special functional requirements of the product. For metal castings, our more commonly used surface treatment methods are mechanical grinding, chemical treatment, surface heat treatment, surface spraying, and surface treatment is to clean, sweep, deburr, degrease, and descale the surface of the workpiece.
- Modifies surface, and changes properties.
- Resistant to corrosion and wear.
- Enhances appearance, and meets requirements.
- Methods: grinding, chemical treatment, heat treatment, spraying. production
- Cleans, deburrs, prepares for further processing.
Surface finishing options for different technical services
Surface finishing options can be provided for different technical services to treat surfaces. These treatment methods include grinding, electrochemical treatment, heat treatment, spraying, and more, to meet the needs and requirements of different products.
CNC Machining Surface Finishing
Polishing 、Powder Coating、 Brushing、Passivation、 Sandblasting
Vacuum Casting Surface Finishing
Painting、Sandblasting、 Water plating、 Silk screen
Sheet Metal Fabrication Surface Finishing
Sandblasting、Heat treatment 、Anodizing(Aluminum)、Brushing、Passivation
Injection Molding Surface Finishing
Texture、 Silk screen、 Water plating、 Painting 、Sandblasting
3D Printing Surface Finishing
Painting 、Sandblasting、Water plating
Popular Material used for Surface reatment
Popular materials commonly used for surface treatment include metals, such as aluminum, steel, and titanium, as well as non-metals like plastic and ceramics. These materials are chosen based on their desired properties and compatibility with the surface treatment processes employed.
Popular Finishes for Metal
Material Description: Copper has good electrical and thermal conductivity, ductility, deep drawability, and corrosion resistance. The electrical and thermal conductivity of copper is second only to silver, and it is widely used in the production of electrical and thermal equipment. Copper has good corrosion resistance in the atmosphere, seawater, and some non-oxidizing acids (hydrochloric acid, dilute sulfuric acid), alkali, salt solution, and various organic acids (acetic acid, citric acid), and is used in the chemical industry.
Lead Time: <7 days
Wall Thickness: 0.80 mm
Tolerances: ±0.120mm (±0.005″)
Max part size: 200 x 80 x 100 cm
Material Description: Brass is a corrosion-resistant alloy made of copper and zinc. It has high strength, high hardness, strong wear resistance, and outstanding cutting mechanical properties. The main advantages are easy processing and good thermal and electrical conductivity. Commonly used in decorative applications as well as plumbing, hardware, and electrical components.
Lead Time: <7 days
Wall Thickness: 0.80 mm
Tolerances: ±0.120mm (±0.005″)
Max part size: 200 x 80 x 100 cm
Material Description:
Stainless steel 304 is also written as SUS304, which has high strength, high ductility, good wear resistance, strong corrosion resistance, etc., and is easy to weld, process and polish. Stainless steel itself has good corrosion resistance, heat resistance, corrosion resistance, low temperature strength and mechanical properties, good hot workability such as stamping and bending, no heat treatment hardening phenomenon, and no magnetism.
Tolerance: +/- 0.005″
Delivery Time: 5 – 7 working days
Maximum Size: 40cm x 40cm x 120cm
Material Description:
Alloy steel is a material with excellent heat resistance, high strength and corrosion resistance. Typically used in aerospace and energy industries for heavy duty parts such as turbine blades, exhaust systems and heat exchangers.
Tolerance: +/- 0.01″
Delivery Time: 4 – 7 working days
Maximum Size: 30cm x 30cm x 120cm
Material Description:
Steel is characterized by high yield strength and high corrosion resistance. Due to the moderate carbon content, the comprehensive performance is good, and the strength, plasticity and welding properties are well coordinated, and it has a wide range of uses. Also known as low carbon steel, it has excellent mechanical properties, excellent machinability and excellent weldability. Due to the low cost, it can find general purpose applications such as manufacturing mechanical parts, jigs and fixtures. Mild steel is vulnerable to corrosion and chemical attack
Tolerance: +/- 0.01″
Delivery Time: 3 – 6 working days
Maximum Size: 30cm x 30cm x 120cm
Material Description:
Tool steel is a metal alloy with extremely high hardness, stiffness, wear resistance and heat resistance. This metal is often used for injection mold inserts, extrusion tool inserts or functional prototypes. Tooling steel is characterized by high tensile strength and high toughness. Since its mechanical properties remain stable at high temperatures, it can be used at higher temperatures. In order to achieve good mechanical properties, they must be heat treated.
Lead Time: <7 days
Wall Thickness: 0.80 mm
Tolerances: ±0.120mm (±0.005″)
Max part size: 200 x 80 x 100 cm
Material Description:
Titanium is characterized by high strength, light weight and high resistance to corrosion and oxidation. Titanium is more difficult to machine, so the material is usually more expensive than other metals. Titanium is used in medical and dental applications due to its biocompatibility. Its high strength and relatively low weight make it attractive for high-performance components such as racing gearboxes and connecting rods, and bionic brackets for the aerospace industry.
Lead Time: <7 days
Wall Thickness: 0.80 mm
Tolerances: ±0.120mm (±0.005″)
Max part size: 200 x 80 x 100 cm
Material Description: Aluminum is a lightweight yet high-strength metal with good machinability, often used in the manufacturing of mechanics or constructions.
Tolerance: +/- 0.007″
Delivery Time: 3 – 5 working days
Maximum Size: 30cm x 30cm x 120cm
Popular Finishes for Plastic
Material Description: ABS is a common thermoplastic with good impact resistance and toughness, used broadly in things like plastic toys, cases, and automotive parts.
Tolerance: +/- 0.01″
Delivery Time: 2 – 4 working days
Maximum Size: 30cm x 30cm x 120cm
Material Description: Polycarbonate is strong, tough and has clear transparency. Frequently used for bullet proof glass and riot shields.
Tolerance: +/- 0.01″
Delivery Time: 2 – 4 working days
Maximum Size: 30cm x 30cm x 120cm
Material Description: PEI is an amorphous, amber-to-transparent thermoplastic with characteristics similar to the related plastic PEEK. Suited for medical and chemical instrumentation.
Tolerance: +/- 0.01″
Delivery Time: 3 – 5 working days
Maximum Size: 30cm x 30cm x 120cm
Material Description: PET is a clear, strong, and lightweight plastic widely used for packaging foods and beverages, especially convenience-sized soft drinks, water and juice.
Tolerance: +/- 0.01″
Delivery Time: 2 – 4 working days
Maximum Size: 30cm x 30cm x 120cm
Material Description: PMMA is a clear plastic that resembles glass, but has properties that make it superior to glass in many ways. Commonly used in sheets as a lightweight or shatter-resistant alternative to glass.
Tolerance: +/- 0.01″
Delivery Time: 2 – 4 working days
Maximum Size: 30cm x 30cm x 120cm
Material Description: POM, also known as acetal, polyacetal and polyformaldehyde, is an engineering thermoplastic used in precision parts requiring high stiffness, low friction, and excellent dimensional stability.
Tolerance: +/- 0.01″
Delivery Time: 3 – 5 working days
Maximum Size: 30cm x 30cm x 120cm
Material Description: Polyphenylene oxide (PPO) is a high-performance, engineering thermoplastic characterized by higher temperature performance, and far better dimensional stability compared to other similar materials.
Tolerance: +/- 0.01″
Delivery Time: 3 – 5 working days
Maximum Size: 30cm x 30cm x 120cm
Material Description: PPS has an extremely high melting point (approximately 370 degrees Celsius), excellent chemical resistance, and is flame resistant.
Tolerance: +/- 0.01″
Delivery Time: 3 – 5 working days
Maximum Size: 30cm x 30cm x 120cm
Material Description: PP is a durable, low-cost plastic material that is chemically resistant and can be high transparency. It’s suitable for packaging, textiles and more.
Tolerance: +/- 0.01″
Delivery Time: 2 – 4 working days
Maximum Size: 30cm x 30cm x 120cm
Material Description: PS is a plastic used to make a variety of consumer product materials and is also particularly useful for commercial packaging.
Tolerance: +/- 0.01″
Delivery Time: 2 – 4 working days
Maximum Size: 30cm x 30cm x 120cm
Material Description: PVC is a commonly-used thermoplastic polymer. Its properties include robustness, light-weight, good impact strength, and it’s easy to machine.
Tolerance: +/- 0.01″
Delivery Time: 2 – 4 working days
Maximum Size: 30cm x 30cm x 120cm
Material Description: Nylon 12 is a white powder, often used in powder form for 3D printing. It is a long chain, synthetic polyamide that has twelve carbon atom in each recurring unit in the polymer chain.
Tolerance: +/- 0.01″
Delivery Time: 3 – 5 working days
Maximum Size: 30cm x 30cm x 120cm
CMF in Industrial Design
In industrial design, CMF refers to the comprehensive application of color, material and surface treatment. Through careful selection and combination, the unique style and visual effect of the product are created.
Color
From choosing colors that align and complement your brand and the product, to developing a colour palette that helps satisfy your target audience psychologically. We carefully consider and propose colors that are perfectly and practically suited for you product.
Material
Our product designers and engineers have years of experience in analyzing materials and identifying the right product materials that function perfectly and solve problems. Often utilizing different textiles, metals, woods, plastics and woven to create beautiful products.
Finish
From how well it protects the product to the way it reflects, we obsess over the finish of our client's products. The finish used on a product really does help to create a lasting emotional connection with users.Our attention to the finishing details enhances brand identity
Advantages of CMF in industry
CMF design is practiced throughout a range of different industries, including apparel , soft goods, consumer electronics, automotive, aviation, cosmetics and packaging for fast moving consumer goods(FMCG).
Cost reduction
Helping with the research and development of materials can lead to cost-saving measures in product development.
Time efficiency
Shortening the product development cycle allows for quicker time-to-market and a competitive edge.
User satisfaction
Meeting the needs of various user levels helps create a meaningful user experience and deeper engagement.
Quality improvement
Effective surface treatment enhances product quality and ensures customer satisfaction.
Market leadership
By focusing on the finish, products can stand out and lead the market, gaining a competitive advantage.
Product differentiation
Efficient adjustment of product differentiation through surface treatment allows for a unique and distinct product positioning.
Product application of CMF in industry
CMF design is practiced throughout a range of different industries, including apparel , soft goods, consumer electronics, automotive, aviation, cosmetics and packaging for fast moving consumer goods(FMCG).
Automotive Industry
SAN-E offers precision CNC machining, 3D printing, sheet metal fabrication, and injection molding for rapid prototyping in the automotive sector, ensuring efficient product development and accelerated time-to-market.
Medical Industry
SAN-E specializes in CNC machining, 3D printing, sheet metal fabrication, and injection molding for prototyping in the medical field, delivering highly accurate and customized medical devices for enhanced patient care and improved healthcare outcomes.
Home Appliance Industry
SAN-E provides precision CNC machining, 3D printing, sheet metal fabrication, and injection molding for rapid prototyping in the home appliance industry, enabling the development of efficient and reliable appliances with superior performance and durability.
Consumer Electronics Industry
SAN-E offers CNC machining, 3D printing, sheet metal fabrication, and injection molding services for rapid prototyping in the consumer electronics sector, delivering innovative and functional product designs with exceptional aesthetic appeal.
Energy Industry
SAN-E specializes in CNC machining, 3D printing, sheet metal fabrication, and injection molding for prototyping in the energy sector, facilitating the creation of advanced components for renewable energy systems and efficient power generation.
Robotics Industry
SAN-E excels in CNC machining, 3D printing, sheet metal fabrication, and injection molding for prototyping in the robotics industry, enabling the creation of advanced robotic components with optimal functionality and performance.
Aerospace Industry
SAN-E specializes in CNC machining, 3D printing, sheet metal fabrication, and injection molding for prototyping in the medical field, delivering highly accurate and customized medical devices for enhanced patient care and improved healthcare outcomes.
Industrial Machinery
SAN-E excels in CNC machining, 3D printing, sheet metal fabrication, and injection molding for rapid prototyping in the industrial machinery sector, facilitating the development of robust and high-performing machinery components for increased productivity and operational efficiency.
Reasons Why Our Customers Love SAN-E Surface Finished Services
SAN-E’s CNC turning services provide precise, fast, and efficient solutions with state-of-the-art equipment for complex designs. Revolutionizing manufacturing, trust us to meet the highest standards for quality and precision.
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Frequently Asked Questions about CNC Turning
CNC turning is a manufacturing process where a machine tool rotates a workpiece while a cutting tool removes material from the surface. It works by translating computer-aided design (CAD) files into instructions that control the movement of the machine and the cutting tool.
CNC turning can use a wide range of materials, including metals (such as steel, aluminum, brass, titanium) and plastics (such as ABS, nylon, polycarbonate). The choice of material depends on the specific requirements of the project.
The advantages of CNC turning over traditional turning methods include higher precision, repeatability, and accuracy. CNC turning machines offer automated control, resulting in increased productivity, reduced labor costs, and faster turnaround times.
CNC turning is highly accurate, with typical tolerances ranging from ±0.025mm to ±0.05mm. The accuracy is determined by the machine’s capabilities, the skill of the operator, and the complexity of the project.
Yes, CNC turning can produce complex shapes and features. The cutting tool can be controlled in multiple axes, allowing for intricate designs, grooves, threads, and contours.
The typical turnaround time for CNC turning projects varies depending on factors such as project complexity, material availability, and machine capacity. It can range from a few hours to several weeks, with the average being around 1-2 weeks.
CNC turning has size limitations based on the machine’s swing diameter and maximum workpiece length. However, it can produce a wide range of sizes, from small precision parts to larger components.
CNC turning and CNC milling are both subtractive manufacturing processes, but they differ in how the material is removed. CNC turning rotates the workpiece while the cutting tool moves linearly, while CNC milling holds the workpiece stationary and the cutting tool rotates. This difference enables different capabilities and applications for each process.
The cost of CNC turning is influenced by factors such as material cost, machine setup time, complexity of the design, required tooling, and project volume. The more complex or specialized the project, the higher the cost is likely to be.
Yes, CNC turning can be used for both prototyping and production runs. It offers the flexibility to produce a single prototype or large quantities of identical parts, making it suitable for various manufacturing needs.
Explore More Capabilities and Services We Support
SAN-E transforms concepts into quality parts in days. An extension of your team, we provide comprehensive on-demand prototyping and manufacturing services for complex, custom products. With advanced technologies and expertise, we prototype rapidly and mass produce precisely. From start to finish, we partner to make your innovative designs a reality.
CNC Machining
We have several machines that can create products with different shapes and sizes. These machines include CNC lathe, wire cutting, electric discharge machine, milling machine, and other specialized equipment.
Injection Molding
We provide competitive custom injection molding for high-quality prototypes and production parts, from low volume to mass production, with T1 samples in 10 days and minimums for any purpose.
3D Printing
Employing FDM, SLS, SLA, PolyJet and MJF , along with metal 3D printing, we transform designs into products through sintering, lasering, layering and post-processes
Sheet Metal Fabrication
With laser cutting to welding, an array of tools shape large volumes of sheet metal via punching, spinning, bending, and surface treatments.
Vacuum Casting
Vacuum casting is a manufacturing technique that specializes in producing functional plastic parts in small quantities, tailor-made to the specific needs of a project or product.
Finishing Services
Offering in-house polishing, powder coating, painting and anodizing, we finalize all production with diverse surface finishing to suit every need
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Stay Informed with the Latest Industry Updates and Explore a World of Possibilities with SAN-E CNC Machine Service, Cutting-Edge 3D Printing Techniques, Reliable Injection Molding Capabilities, and Precision Sheet Metal Fabrication Solutions. Discover Fresh Insights and Expert Advice to Stay Ahead in the Rapidly Evolving Manufacturing Landscape.
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