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Rapid Prototyping Services
We offer CNC turning services that are efficient, fast, and competitively priced – whether you need rapid prototyping or production runs. You can trust us to provide you with high-quality CNC turned parts that meet your specific feature requirements.
- Tight Tolerance: 0.015 mm
- Fast Delivery :within two days
- Fabricate Custom high quality parts
- Design Guide: Use our quick, practical 3D printing design guide.
What Is Rapid Prototyping?
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How Does Rapid Prototyping Work?
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Enhancing Rapid Prototyping with Superior Methods
We provide a dynamic product development approach known as SAN-E prototyping. Partnering with SAN-E, our brand ensures the highest quality for your prototypes. With a wide variety of materials and finishes available, you can make well-informed decisions about your project. Our extensive range of SAN-E prototyping processes offers tailored options to suit your specific needs.
Rapid CNC Machining
We have several machines that can create products with different shapes and sizes. These machines include CNC lathe, wire cutting, electric discharge machine, milling machine, and other specialized equipment.
Radpid Injection Molding
We provide competitive custom injection molding for high-quality prototypes and production parts, from low volume to mass production, with T1 samples in 10 days and minimums for any purpose.
Rapid 3D Printing
Employing FDM, SLS, SLA, PolyJet and MJF , along with metal 3D printing, we transform designs into products through sintering, lasering, layering and post-processes
Rapid Sheet Metal Fabrication
With laser cutting to welding, an array of tools shape large volumes of sheet metal via punching, spinning, bending, and surface treatments.
Rapid Vacuum Casting
Vacuum casting is a manufacturing technique that specializes in producing functional plastic parts in small quantities, tailor-made to the specific needs of a project or product.
Five Types of Rapid Prototype
We are professional in robot appearance models, robot sheet metal parts, robot parts models, etc. As well as providing customers with a complete set of robot hand model production and assembly, robot parts production, and robot appearance parts production according to customer requirements.
Proof of Concept Prototype
Through prototypes crafted from production-grade materials make your early-stage robot designs to reality. This make you optimize your designs, ensuring they are fully functional and ready for testing.
Prototyping
Our experienced team will bring your design to life by carefully analyzing your design file and crafting prototypes to match your specifications precisely. In order to meet the demands of your application, we carefully select the materials and techniques to make sure your prototypes look and function like the final product.
- Design and material selection
- Prototyping
- Functionality test
Engineering Validation and Testing
Complete your robot prototype with quick and easy changes after rigorous engineering testing and validation of performance standards.
EVT
Our functional prototypes are designed to mimic the final product, giving you a clear visual representation of your design so any potential issues can be easily identified. We ensure quality and reliability from the start by analyzing and fine-tuning every aspect of your prototype.
- Comprehensive design and engineering options
- Functional prototypes with the best accuracy
- Design optimization and material selection
Design Validation and Testing
Accurately evaluate the performance, function and aesthetics of robot products. Make design improvements during the prototyping phase, saving valuable time and resources.
DVT
Our expert design team provides in-depth feedback on the manufacturability of your prototype, helping you evaluate its performance and appearance. We offer a wide range of materials, finishes and mechanical designs to manufacture components with ideal end-use functionality and market-ready finishes.
- Quality prototypes for life-cycle testing
- Surface treatment optimization and validation
- Functional and aesthetic evaluation
Production Validation and Testing
Simplify your designs for mass production with our production-grade manufacturing capabilities and expert quality control.
PVT
Gain valuable insights into your product designs with expert feedback from our technical team. This enables you to evaluate the manufacturability and suitability of robotic parts and make ultimate improvements to streamlined production processes.
- Agile and efficient small batch production solutions
- High-quality precision parts with tight tolerances
- In-depth validation of manufacturing methods
- Production level design changes
Mass Production
Ease into mass production with rapid delivery of end-use parts and seamless integration of your quality standards into San-E’s manufacturing process.
MP
Take your custom robotic fabrication to new heights with our cutting-edge manufacturing technologies. Our team of experts works to ensure your products meet quality and performance requirements, keeping costs low and lead times short.
- Precision machining with tight tolerances
- High-quality, production-ready robotic components
- Outstanding post-processing operations
- Comprehensive quality inspection and control system
Advantages Of Rapid Prototyping
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From Rapid Prototyping to Production
Having been in the prototyping and production industry since 1999, SAN-E is dedicated to helping startups and established brands manufacture high-quality prototypes and products that excel in the global market. Our state-of-the-art machines and experienced team of professionals work tirelessly to ensure your top-quality products are delivered promptly.
At SAN-E, we provide comprehensive manufacturing services that cover all aspects of the process, from prototyping to production. Our range of rapid prototyping services includes injection molding, rapid 3D printing, CNC rapid machining, plastic extrusion, and sheet fabrication, utilizing the ideal materials for your desired prototype. By leveraging our rapid prototyping and production services, we can significantly reduce both production costs and time to market for your products. Trust SAN-E for all your prototyping to production needs. Contact us today to get started.
Discover Our Multitude of Supported Industries
With our extensive experience in serving diverse clients, our expertise extends across numerous industries. Click the link below to explore how we can support your specific industry needs with our unrivaled knowledge and solutions.
Automotive Industry
SAN-E offers precision CNC machining, 3D printing, sheet metal fabrication, and injection molding for rapid prototyping in the automotive sector, ensuring efficient product development and accelerated time-to-market.
Robotics Industry
SAN-E excels in CNC machining, 3D printing, sheet metal fabrication, and injection molding for prototyping in the robotics industry, enabling the creation of advanced robotic components with optimal functionality and performance.
Aerospace Industry
SAN-E specializes in CNC machining, 3D printing, sheet metal fabrication, and injection molding for prototyping in the medical field, delivering highly accurate and customized medical devices for enhanced patient care and improved healthcare outcomes.
Medical Industry
SAN-E specializes in CNC machining, 3D printing, sheet metal fabrication, and injection molding for prototyping in the medical field, delivering highly accurate and customized medical devices for enhanced patient care and improved healthcare outcomes.
Consumer Electronics Industry
SAN-E offers CNC machining, 3D printing, sheet metal fabrication, and injection molding services for rapid prototyping in the consumer electronics sector, delivering innovative and functional product designs with exceptional aesthetic appeal.
Home Appliance Industry
SAN-E provides precision CNC machining, 3D printing, sheet metal fabrication, and injection molding for rapid prototyping in the home appliance industry, enabling the development of efficient and reliable appliances with superior performance and durability.
Energy Industry
SAN-E specializes in CNC machining, 3D printing, sheet metal fabrication, and injection molding for prototyping in the energy sector, facilitating the creation of advanced components for renewable energy systems and efficient power generation.
Industrial Machinery
SAN-E excels in CNC machining, 3D printing, sheet metal fabrication, and injection molding for rapid prototyping in the industrial machinery sector, facilitating the development of robust and high-performing machinery components for increased productivity and operational efficiency.
Reasons Why Our Customers Love SAN-E Surface Finished Services
SAN-E’s CNC turning services provide precise, fast, and efficient solutions with state-of-the-art equipment for complex designs. Revolutionizing manufacturing, trust us to meet the highest standards for quality and precision.
Get a Quote for your Prototype Parts
Quoting is simple with Fast Radius. Learn more about our quoting process.
Frequently Asked Questions about Rapid Prototype
CNC turning is a manufacturing process where a machine tool rotates a workpiece while a cutting tool removes material from the surface. It works by translating computer-aided design (CAD) files into instructions that control the movement of the machine and the cutting tool.
CNC turning can use a wide range of materials, including metals (such as steel, aluminum, brass, titanium) and plastics (such as ABS, nylon, polycarbonate). The choice of material depends on the specific requirements of the project.
The advantages of CNC turning over traditional turning methods include higher precision, repeatability, and accuracy. CNC turning machines offer automated control, resulting in increased productivity, reduced labor costs, and faster turnaround times.
CNC turning is highly accurate, with typical tolerances ranging from ±0.025mm to ±0.05mm. The accuracy is determined by the machine’s capabilities, the skill of the operator, and the complexity of the project.
Yes, CNC turning can produce complex shapes and features. The cutting tool can be controlled in multiple axes, allowing for intricate designs, grooves, threads, and contours.
The typical turnaround time for CNC turning projects varies depending on factors such as project complexity, material availability, and machine capacity. It can range from a few hours to several weeks, with the average being around 1-2 weeks.
CNC turning has size limitations based on the machine’s swing diameter and maximum workpiece length. However, it can produce a wide range of sizes, from small precision parts to larger components.
CNC turning and CNC milling are both subtractive manufacturing processes, but they differ in how the material is removed. CNC turning rotates the workpiece while the cutting tool moves linearly, while CNC milling holds the workpiece stationary and the cutting tool rotates. This difference enables different capabilities and applications for each process.
The cost of CNC turning is influenced by factors such as material cost, machine setup time, complexity of the design, required tooling, and project volume. The more complex or specialized the project, the higher the cost is likely to be.
Yes, CNC turning can be used for both prototyping and production runs. It offers the flexibility to produce a single prototype or large quantities of identical parts, making it suitable for various manufacturing needs.
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